AVT

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Counting and control automation

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Our counting and control automation is based on a vibrating conveyor system from our own production. Our counting machines are designed for precise counting of parts and can work in conjunction with several counting machines to put together individual product assortments. The AVT counting modules can be used both as individual devices and within packaging systems and are ideal for the semi and fully automatic filling of boxes, small load carriers, containers and our film and paper packaging machines.

Mechanical structure

Spiral conveyor design in step or cone shape
The coating of the vibrating conveyor is adapted to the parts to be processed
Sorting elements of the vibrating conveyor are developed as product-specific
3D milled parts by our design department
Weighing unit as an industrial weighbridge with holders for the collection container

Collection container with pneumatic flap for buffering the counted goods
Extension of flap functions according to requirements and tasks
Switch functions to eliminate faulty batches

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control technology

Programmable logic controller with fieldbus connection and Ethernet coupler
Graphical user interface with touch screen and function key pad
Service functions via maintenance and operating hours meters
Seamless adjustment of conveyor speeds
Several operating modes for optimal adjustment to the conveying behavior of the material

Monitoring of the material registration system
Monitoring of the flap system

Part recognition

Multi-beam light barriers with adjustable sensitivity from parts with Ø 0.3 mm diameter

Standardised AVT sorting elements for pre-sorting the counting material and/or product-specific sorting elements developed by our design department

Expansion options

Mobile panel connector
Industrial weighing bridge with mechanical overload protection
Connection option for supplementary weighing operation
Optimizing part flow
Load-dependent flow rate adjustment
Quick emptying function
Advanced shaft function with n/o ejection
Level control for conveyor pot and bunker
Bunker chute with various volumes
Linear routes for defined parts transfer
Steep conveyor systems
External error detectors

Connectivity options

Connection to film and paper packaging machines
Connection to weighing equipment
Container/carton feeding lines
Bunker lift up to 150 l volume
Connection to bunker conveyors
Connection to cassette conveyor systems
Connection to manual workstations
Connection to injection molding machines, punching machines, etc.

Product recording:

multibeam light barrier
from 0.3 mm test ball diameter

Connection values:

Electrical: 230 V 50 Hz
Compressed air: 6 bar

Measurements and weights:

Discharge height: from 700 mm
Machine weight: from 140 kg
Floor space L x W: from 500 mm x 500 mm

Performance data:

This depends on the product and quantity.

Chassis:

Machine body made from anodized aluminum profile technology
The housing is completely closed, soundproofed and has doors for access to the machine
Cladding made of impact-resistant plastic, color light gray (similar to RAL 7035)