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Film packaging

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Our film packaging machines offer you versatile solutions for the automated packaging of sensitive individual parts of your products, the packaging of bulk goods and the compilation of assortments. This involves packaging in flat or semi-tubular film made of PE, PP or recycled film. In addition, our packaging solutions can be flexibly integrated — as an individual machine for manual product delivery, in combination with other AVT automation solutions, or as part of new or existing third-party automation systems.

Mechanical structure

  • Compact and fully enclosed housing
  • Separate belt conveyor to discharge the packaged parts
  • Depending on the version, the machine is rollable
  • Format set individually adapted to customer parts
  • Bag width between 60-800 mm
  • Depending on the machine type and customer part, the inclination of the format set during packaging is between 0-90°
  • Depending on the requirements, the inclination is fixed or adjustable
  • Format set with application-specific input interface
  • Format change is possible without tools
  • Foil end detection to minimize downtime
  • Film guide for constant pulling force and safe film flow
  • Film holder with brake and manual flow correction

Film sealing systems

  • Permanently heated longitudinal welding system
  • Impulse-heated cross welding system with automatic temperature control
  • Safety device for cutting knives (knife protection)
  • Pneumatic bag separation and slit punching
  • Robust design for filling onto the closed cross welding system

control technology

  • Programmable logic controller with fieldbus connection and Ethernet coupler
  • Graphical user interface with touch screen, display of all operating parameters and function key pad
  • Service functions via maintenance and operating hours meters
  • Package prefix, daily, batch and total output counters
  • Parts counter for accurate recording of parts via an external signal or sensor system
  • Interface for path correction and positioning system for constant film transportation

Expansion options

  • Mobile panel connector
  • Connection option for supplementary weighing operation
  • Connection for synchronization with external devices
  • Labeling of the bags
  • Possibility to connect with ERP systems
  • Connection to external error detectors
  • Machine leveling elements
  • Tear open and tear off perforation
  • MINI-GRIP version
  • Discharge and removal routes / conveyors
  • Punching holes for the filled bags
  • Feeding lines with part recognition
  • Print mark control
  • Bag chain function
  • Multi-chamber bag function
  • Motorized collecting device
  • Tilt adjustment ± 10°
  • Vibrating device for the filled bags
  • Additional cooling and suction air
  • Product-specific input handling
  • Automatic instruction or note dispenser
  • Extraction (air evacuation) of the filled bags

Extension for labeling bags

  • Labeler for pre-printed labels
  • Hot stamping printer for direct foil printing
  • Thermal transfer printer for direct film printing
  • Print labeler for pre-printed labels with variable additional information

Connectivity options

  • Connection to supply lines and conveyor technology
  • Connection to cassette conveyor systems
  • Connection to manual workstations
  • Connection to counting operation
  • Connection to dosing and weighing equipment
  • Connection to injection molding machines, punching machines, automatic assembly machines, etc.

Connection values:

  • Electrical: 230 V 50 Hz
  • Compressed air: 6 bar

Measurements and weights:

  • Filling height: from 750 mm (with horizontal design)

 from 880 mm (with inclined design)

from 900 mm (with vertical design)

  • Weight: from 130 kg
  • Floor space L x W: from 1200 x 800 mm

Performance data:

  • Between 18 and 35 bags/minute with a bag length of 100 mm and a film thickness of 70 µm. The performance specifications depend on the machine type and the product

Chassis:

  • Machine body made of anodized aluminum profile technology.
  • The housing is completely closed, soundproofed and has doors for access to the machine
  • Coverings made of impact-resistant plastic, color light gray (similar to RAL 7035)

Films to be processed:

  • PE, PP flat film
    • Film width 120-600 mm, optionally up to 800 mm
    • Film thickness 40-200 µm
    • Film roll diameter 300 mm
  • PE, PP half-tube film, mini grip film
    • Film width 60 - 300 mm
    • Film thickness 40 - 200 µm
    • Film roll diameter 300 mm

Bag dimensions:

  • Width 60-300 mm, optional 400 mm
  • Length continuously adjustable
  • Product height 80-180 mm possible